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Wisman Group

Selection

Which cable protection conduit to choose: PA, PP or metal?

Short answerChoose PA6 for standard indoor machine building, PA12 when the conduit is cold, chemically loaded or continuously moved, PP for acids and alkalis without mechanical demands, and metal (galvanised steel or stainless with PVC jacket) for heat, weld spatter or rodents. Only then set the nominal size and pick glands from the same system.

6 min readUpdated

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Figure: Conduit run with drip loop and strain relief on both sides of the moving section.

Step 1: which material suits the environment?

PA6 is the workhorse: impact resistant, self-extinguishing and affordable, usable from −40 to +105 °C. PA12 costs more but hardly absorbs moisture, stays flexible at −60 °C and tolerates oil and coolant better. PP is chemically the strongest but mechanically the weakest; use it in wash-down and plating lines, not in a moving run.

Choose metal conduit as soon as heat, sparks or mechanical damage are involved. A galvanised steel wound conduit with PVC jacket is sealed and robust; a stainless version without jacket handles higher temperatures but is not liquid-tight.

Step 2: closed, slit or split profile?

A closed conduit is the only one that achieves an IP rating, but cables must be pulled through. A slit conduit clips around an existing pre-terminated cable — handy for retrofits, but expect IP40 at most. Split hinged conduits sit in between and are splash-proof with a sealing lip.

  • Closed: IP66 up to IP69K possible, pull cables in before mounting.
  • Slit: retrofit mounting, no sealing claim, ideal for maintenance.
  • Split with sealing lip: compromise for dust and splash water.

Step 3: which gland system belongs to it?

Conduit and gland form one system: the gland grips the corrugation of that specific brand. Choose plastic (PA) glands for standard use, nickel-plated brass for vibration and EMC requirements, and stainless for food or outdoor installations. Watch the thread type (metric M or PG) and the enclosure wall thickness.

What changes in a moving application?

On a robot arm or moving run the dynamic bend radius counts, not the static one: allow 1.5 to 2 times the static value. Use swivel glands at the moving end, let the conduit form a generous loop instead of a kink, and place strain relief just behind both glands so the corrugation is not pulled out of the clamp.

Table — Conduit material selection
MaterialTemperatureStrong atAvoid with
PA6−40…+105 °CMachinebouw, slagvastContinu vocht
PA12−60…+120 °CKoude, olie, bewegingBudgetprojecten
PP−20…+100 °CZuren, logenSleepbaan, slag
Staal + PVC−30…+105 °CSpatten, knaagdierenSterk zuur milieu
RVS blank−60…+300 °CHitte, vonkenDichtheidseisen

Frequently asked questions

Is PA12 worth the price difference?
Rarely for fixed indoor installations. Yes for cold, outdoor use, oil or daily movement: PA12 stays flexible and does not crack at low temperature, saving replacement cost and downtime.
May a conduit run inside a cable carrier?
Preferably not. A conduit inside a carrier adds friction and volume and stops cables moving freely. Use loose cables with separators inside the carrier and start the conduit at the fixed side.
Which conduit survives high-pressure cleaning?
A smooth PA conduit with stainless glands and IP69K approval. Avoid open profile grooves where water and residue collect.

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