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Choosing a cable gland: size, material and IP rating

Short answerChoose the gland by clamping range, not cable diameter alone: the measured outer diameter should sit in the middle of the stated range. For a 10 mm cable that is usually M16 (5-10 mm) or M20 (7-13 mm). Use brass or stainless for vibration and outdoors, plastic indoors, and always a seal plus lock nut to reach IP68.

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From cable diameter to M size

Measure the actual outer diameter with a caliper in two places; datasheets often differ by 0.5 mm. Then find the gland whose clamping range comfortably covers that size, with your measurement not at the edge of the range. If you are exactly on a boundary, take the smaller gland: it clamps better than an oversized one.

Material: plastic, brass or stainless steel

Polyamide is light, cheap and insulating — fine in a clean control cabinet. Nickel-plated brass keeps its torque better under vibration and provides EMC shielding with a screened cable. Use stainless 316 outdoors, in food processing and under chemical load. Never combine a plastic gland with a steel wall in a location that vibrates daily: the thread works loose.

Reaching the IP rating during installation

An IP68 gland only reaches that rating with the supplied seal between gland and wall, a flat burr-free hole and the correct torque (usually 2.5-5 Nm on M20). Tighten the dome nut until the cable can no longer be moved by hand; tightening further crushes the sheath and actually reduces sealing.

TableClamping range per gland size (metric)
SizeClamping rangeHole size
M123-6,5 mm12,5 mm
M165-10 mm16,5 mm
M207-13 mm20,5 mm
M2511-17 mm25,5 mm
M3218-25 mm32,5 mm
M4022-32 mm40,5 mm

Frequently asked questions

Can one gland hold two cables?
Only with a dedicated multi-hole sealing insert. Two cables in a standard gland always leave a gap and lose the IP rating.
Which gland do I use on a protective conduit?
A conduit fitting matched to the conduit's nominal size, not to the cable diameter. It grips the conduit profile and holds it against pull.

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